Inner loop automation equipment professional knowledge
Traditional motor has the following shortcomings:
1. The process is complex, and the direction should be divided when wiring. If you are not careful, the motor can not be used normally.<br>
2, leakage, the whole coil shape is larger than the stator size, does not meet the national safety standards.
3, broken line, turn, leakage, short circuit and other defective products account for 10%.
4, wiring, tying operation staff need a large number of skilled workers, to be familiar with the work after 3-6 months of training.
5, according to a pull every day 2000, need 16 skilled staff.
6, the equipment used, two winding machine, a wire inserting machine, a coarse machine, a fine machine, a tying machine.
In order to improve the current traditional fan motor labor cost, material cost is high, skilled workers difficult to recruit, Fujia Electric Appliances launched a new centralized inner winding project features: reduce labor, save materials, do not need skilled workers can be on the job operation.
The following is the production cost and material cost of traditional fan motor and centralized inner wound fan motor, compared with personnel requirements.
Material cost of inner wound stator:
In summary, the above and comparative results are as follows:
The inner winding stator process is less than the traditional stator process to save 10 people, the material cost is less than the traditional 30%, and in the production is also simple, easy to get started does not need to be familiar with the operation, only a simple training half a day can be on the job operation.